📚 Power Plant Industrial Training Modules
📘
Introduction to Thermal Power Plant Electrical System
ESTPP-01-05
— Electrical power flow from generator to grid
ESTPP-01-06
— Electrical power flow from source to plant auxiliaries
ESTPP-01-07
— Generation, power evacuation and auxiliary power systems
ESTPP-01-08
— Typical single line diagram of a thermal power plant
ESTPP-01-09
— Identification of major electrical equipment on single line diagram
📘
Basic Electrical Concepts for Power Plants
ESTPP-02-01
— Voltage, current, resistance and electrical power
ESTPP-02-02
— AC and DC systems
ESTPP-02-03
— Single-phase and three-phase electrical supply
ESTPP-02-04
— Line voltage, phase voltage, line current and phase current
ESTPP-02-05
— Active, reactive and apparent power
ESTPP-02-06
— Power factor and its significance
ESTPP-02-07
— Electrical frequency
ESTPP-02-08
— Star and delta connections
ESTPP-02-09
— Basic principle of electromagnetic induction
ESTPP-02-10
— Basic operating principle of transformer
ESTPP-02-11
— Basic purpose of CT and PT
ESTPP-02-12
— Circuit breaker and isolator: purpose and difference
ESTPP-02-13
— Fuse, protective relay and circuit breaker
ESTPP-02-14
— Basic concept of system and equipment earthing
ESTPP-02-15
— Basic electrical safety principles
📘
Generator Output and Transformer System
ESTPP-03-01
— Generator terminal and generator output arrangement
ESTPP-03-02
— Isolated Phase Bus Duct (IPBD)
ESTPP-03-03
— Generator Transformer / Generator Step-Up Transformer
ESTPP-03-04
— Power Transformer: Construction, Working Principle and Main Components
ESTPP-03-05
— Unit Auxiliary Transformer (UAT / UT)
ESTPP-03-06
— Station Transformer / Start-up Transformer
ESTPP-03-07
— Generator circuit breaker and its application
ESTPP-03-08
— Power evacuation from generator to switchyard
ESTPP-03-09
— Transformer Maintenance
📘
Auxiliary Power Supply System
ESTPP-04-01
— Meaning and purpose of auxiliary power
ESTPP-04-02
— Unit auxiliary loads and station auxiliary loads
ESTPP-04-03
— Typical HT and LT auxiliary voltage levels
ESTPP-04-04
— HT switchgear and HT auxiliary buses
ESTPP-04-05
— LT switchgear and LT distribution
ESTPP-04-06
— Power Control Centre (PCC)
ESTPP-04-07
— Motor Control Centre (MCC)
ESTPP-04-08
— Distribution boards and local power distribution
ESTPP-04-09
— Electrical supply to Boiler Feed Pumps
ESTPP-04-10
— Electrical supply to ID, FD and PA fans
ESTPP-04-11
— Electrical supply to coal mills and coal handling plant
ESTPP-04-12
— Electrical supply to condensate, cooling water and other pumps
ESTPP-04-13
— Electrical supply to ash handling and other balance-of-plant systems
ESTPP-04-14
— Selection of HT and LT motors for plant auxiliaries
ESTPP-04-15
— Bus coupler, bus sectionalisation and supply redundancy
📘
Emergency and Essential Power Supply
ESTPP-05-01
— Normal AC power supply system
ESTPP-05-02
— Essential and non-essential electrical loads
ESTPP-05-03
— Emergency AC power supply
ESTPP-05-04
— Emergency Diesel Generator (EDG)
ESTPP-05-05
— Station battery and DC power system
ESTPP-05-06
— Battery charger, float charging and boost charging
ESTPP-05-07
— Battery & UPS maintenance
ESTPP-05-08
— Uninterruptible Power Supply (UPS)
ESTPP-05-09
— DC distribution board and essential DC loads
ESTPP-05-10
— Automatic changeover and emergency supply restoration
ESTPP-05-11
— Loss of auxiliary supply and station blackout: basic sequence
📘
Earthing, Isolation and Electrical Safety
ESTPP-06-01
— Purpose and importance of earthing in power plants
ESTPP-06-02
— Earthing: Types and Basic Principles
ESTPP-06-03
— Equipment earthing
ESTPP-06-04
— System earthing and neutral grounding
ESTPP-06-05
— Switchyard and plant earthing grid
ESTPP-06-06
— Electrical isolation and safe isolation procedure
ESTPP-06-07
— Lockout/Tagout (LOTO) Procedure for Electrical Equipment
ESTPP-06-08
— Electrical Hazards
ESTPP-06-09
— Arc Flash
ESTPP-06-10
— Permit to Work for electrical equipment
ESTPP-06-11
— Electrical shock prevention and emergency response
📘
Electrical Testing & Diagnostics
ESTPP-07-01
— Cable Testing
T081
— IR testing
T082
— High voltage testing
T083
— Transformer oil testing
T084
— Relay testing
T085
— Earthing resistance measurement
📘
Generator Fundamentals
GEN-01-02
— Mechanical-to-electrical energy conversion
GEN-01-03
— Faraday's law and electromagnetic induction
GEN-01-04
— Working principle of synchronous generator / alternator
GEN-01-05
— Generation of three-phase EMF
GEN-01-06
— Relationship between frequency, speed and number of poles
GEN-01-07
— Why thermal power plant turbo-generators are generally two-pole machines
GEN-01-08
— Generated EMF and factors affecting generator voltage
GEN-01-09
— Synchronous reactance and generator impedance: introduction
GEN-01-10
— Generator equivalent circuit and phasor diagram
GEN-01-11
— Voltage regulation of synchronous generator
📘
Generator Construction
GEN-02-01
— Overall construction of turbo-generator
GEN-02-02
— Stator core and stator frame
GEN-02-03
— Stator winding
GEN-02-04
— Cylindrical rotor construction
GEN-02-05
— Rotor field winding
GEN-02-06
— Generator shaft and coupling with turbine
GEN-02-07
— Generator bearings
GEN-02-08
— Generator terminal arrangement
GEN-02-09
— Generator neutral arrangement
GEN-02-10
— Generator nameplate and important rated parameters
📘
Excitation System and AVR
GEN-03-02
— Purpose of generator excitation
GEN-03-03
— Field current and magnetic field production
GEN-03-04
— Static excitation system
GEN-03-05
— Brushless excitation system
GEN-03-06
— Automatic Voltage Regulator (AVR)
GEN-03-07
— Generator terminal-voltage control
GEN-03-08
— Relationship between excitation and reactive power
GEN-03-09
— Over-excitation and under-excitation
GEN-03-10
— Field forcing and excitation response
GEN-03-11
— Excitation limiters: introduction
GEN-03-12
— Power System Stabilizer (PSS): basic concept
📘
Synchronization and Grid Connection
GEN-04-02
— Need for synchronization
GEN-04-03
— Voltage matching before synchronization
GEN-04-04
— Frequency matching before synchronization
GEN-04-05
— Phase-sequence requirement
GEN-04-06
— Phase-angle matching
GEN-04-07
— Synchronoscope and synchronization indication
GEN-04-08
— Manual synchronization
GEN-04-09
— Automatic synchronizer
GEN-04-10
— Generator breaker closing and grid connection
GEN-04-11
— Consequences of incorrect synchronization
📘
Generator Operation and Reactive Power Control
GEN-05-01
— Generator loading after synchronization
GEN-05-02
— Active power (MW) and reactive power (MVAR)
GEN-05-03
— Generator power factor
GEN-05-04
— Effect of turbine mechanical input on MW output
GEN-05-05
— Effect of excitation on MVAR output
GEN-05-06
— Over-excited generator operation
GEN-05-07
— Under-excited generator operation
GEN-05-08
— Generator capability curve
GEN-05-09
— Stator-current limit
GEN-05-10
— Rotor-field-current limit
GEN-05-11
— Generator stability limit: introduction
GEN-05-12
— Grid-connected generator operation
GEN-05-13
— Load rejection and generator response
📘
Generator Cooling and Auxiliary Systems
GEN-06-01
— Need for generator cooling
GEN-06-02
— Air-cooled generators
GEN-06-03
— Hydrogen cooling system
GEN-06-04
— Properties and advantages of hydrogen as cooling medium
GEN-06-05
— Hydrogen purity and pressure monitoring
GEN-06-06
— Stator water cooling system
GEN-06-07
— Generator seal-oil system
GEN-06-08
— Seal-oil differential pressure and sealing principle
GEN-06-09
— Bearing lubrication and bearing-temperature monitoring
GEN-06-10
— Generator hydrogen leakage and safety precautions
GEN-06-11
— Generator fire and explosion hazards
📘
Generator Protection
GEN-07-01
— Generator protection
GEN-07-02
— Protection zones of generator-transformer unit
GEN-07-03
— Generator differential protection (87G)
GEN-07-04
— Stator earth-fault protection
GEN-07-05
— 100 percent stator earth-fault protection: introduction
GEN-07-06
— Rotor earth-fault protection
GEN-07-07
— Reverse-power protection (32)
GEN-07-08
— Loss-of-excitation protection (40)
GEN-07-09
— Negative-phase-sequence protection (46)
GEN-07-10
— Over-voltage and under-voltage protection (59/27)
GEN-07-11
— Over-frequency and under-frequency protection (81)
GEN-07-12
— Over-fluxing protection (24)
GEN-07-13
— Generator overcurrent and backup protection
GEN-07-14
— Pole slipping / out-of-step protection
GEN-07-15
— Generator bearing and winding temperature protection
GEN-07-16
— Generator-transformer unit protection philosophy
GEN-07-17
— Generator trip, lockout and master-trip logic
📘
Motor Fundamentals
MOTOR-01-01
— Role and application of motors in thermal power plants
MOTOR-01-02
— Classification of electric motors
MOTOR-01-03
— AC and DC motors
MOTOR-01-04
— Three-phase induction motor working principle
MOTOR-01-05
— Rotating magnetic field
MOTOR-01-06
— Synchronous speed
MOTOR-01-07
— Slip and rotor frequency
MOTOR-01-08
— Squirrel-cage and slip-ring induction motors
MOTOR-01-09
— Introduction to synchronous motors
📘
Construction of Induction Motors
MOTOR-02-01
— Stator construction and stator winding
MOTOR-02-02
— Rotor construction
MOTOR-02-03
— Squirrel-cage rotor
MOTOR-02-04
— Slip-ring / wound rotor construction
MOTOR-02-05
— Bearings and lubrication arrangement
MOTOR-02-06
— Motor cooling and ventilation
MOTOR-02-07
— Motor terminal box and cable termination
MOTOR-02-08
— Motor enclosure and degree of protection
MOTOR-02-09
— Reading and interpretation of motor nameplate data
📘
Motor Characteristics and Performance
MOTOR-03-01
— Starting current and inrush current
MOTOR-03-02
— Starting torque and accelerating torque
MOTOR-03-03
— Full-load current and rated operating conditions
MOTOR-03-04
— Torque-slip characteristic
MOTOR-03-05
— Maximum torque and pull-out torque
MOTOR-03-06
— Motor losses and efficiency
MOTOR-03-07
— Motor power factor
MOTOR-03-08
— Motor duty and service factor
MOTOR-03-09
— Load torque characteristics of pumps, fans, compressors and conveyors
MOTOR-03-10
— Selection of HT and LT motors for thermal power plant auxiliaries
📘
Motor Starting and Speed Control
MOTOR-04-01
— Need for motor starters and starting-current limitation
MOTOR-04-02
— Direct-On-Line (DOL) starting
MOTOR-04-03
— Star-delta starting
MOTOR-04-04
— Autotransformer starting
MOTOR-04-05
— Rotor resistance starting of slip-ring motors
MOTOR-04-06
— Soft starter
MOTOR-04-07
— Variable Frequency Drive (VFD)
MOTOR-04-08
— V/f control principle
MOTOR-04-09
— Effect of frequency and voltage on motor speed
MOTOR-04-10
— Energy saving through variable-speed operation of pumps and fans
MOTOR-04-11
— HT motor starting and starting sequence
📘
Motor Protection
MOTOR-05-02
— Overload and thermal protection
MOTOR-05-03
— Short-circuit protection
MOTOR-05-04
— Earth-fault protection
MOTOR-05-05
— Single phasing and phase-unbalance protection
MOTOR-05-06
— Locked-rotor and stall protection
MOTOR-05-07
— Under-voltage protection
MOTOR-05-08
— Negative-sequence protection
MOTOR-05-09
— Motor differential protection for large motors
MOTOR-05-10
— Bearing-temperature and winding-temperature protection
MOTOR-05-11
— Motor start supervision and repeated-start limitation
MOTOR-05-12
— Motor protection relay and trip logic
📘
Motor Maintenance and Troubleshooting
MOTOR-06-01
— Motor Maintenance
MOTOR-06-02
— Visual inspection and routine motor checks
MOTOR-06-03
— Insulation resistance measurement
MOTOR-06-04
— Polarization Index (PI)
MOTOR-06-05
— Winding resistance measurement
MOTOR-06-06
— Bearing inspection and bearing-temperature monitoring
MOTOR-06-07
— Motor vibration monitoring
MOTOR-06-08
— Current and phase-unbalance checks
MOTOR-06-09
— Motor current signature analysis: introduction
MOTOR-06-10
— Troubleshooting motor failure to start
MOTOR-06-11
— Troubleshooting motor overcurrent and overheating
MOTOR-06-12
— Abnormal noise, vibration and bearing overheating
MOTOR-06-13
— Motor drying, insulation deterioration and low IR
📘
Power Plant Fundamentals
PPF-01-01
— Types of Power Plants
PPF-01-02
— Basic working principle of a coal-fired thermal power plant
PPF-01-03
— Layout of thermal power plant
PPF-01-04
— Rankine cycle basics
PPF-01-05
— Heat rate & efficiency
PPF-01-06
— Boiler, Turbine, Generator overview
PPF-01-07
— Energy flow diagram
📘
Indian Power Market
PSM-01-01
— Overview of Indian Power Sector and Electricity Market
PSM-01-02
— Structure of Generation, Transmission and Distribution
PSM-01-03
— Key Participants in the Indian Electricity Market
PSM-01-04
— Long-Term, Medium-Term and Short-Term Power Markets
PSM-01-05
— Power Exchanges in India
PSM-01-06
— Day Ahead Market (DAM)
PSM-01-07
— Real Time Market (RTM)
PSM-01-08
— Electricity Pricing and Market Clearing
PSM-01-09
— Tariff Structure and Charges
PSM-01-10
— Open Access
PSM-01-11
— Renewable Energy Market and REC
PSM-01-12
— Ancillary Services and Grid Support
PSM-01-13
— Transmission Congestion and Market Operation
PSM-01-14
— Challenges in the Indian Power Market
PSM-01-15
— Future Trends: MBED, Storage and Smart Grid
PSM-01-16
— Practical Engineer Perspective on Power Market
📘
Switchyard Fundamentals and Single Line Diagram
SWYD-01-01
— Electrical Substation: Functions, Types and Major Equipment
SWYD-01-02
— Purpose and function of a switchyard
SWYD-01-03
— Transmission voltage levels and grid interconnection
SWYD-01-04
— Incoming and outgoing feeders
SWYD-01-05
— Meaning of bay in a switchyard
SWYD-01-06
— Feeder bay and transformer bay
SWYD-01-07
— Bus coupler and bus sectionaliser
SWYD-01-08
— Typical switchyard single line diagram
SWYD-01-09
— Identification of switchyard equipment from SLD
SWYD-01-10
— Power flow from generator transformer to transmission line
SWYD-01-11
— EHV Overhead Conductors: ACSR, Bundled and HTLS Conductors
SWYD-01-12
— Switchgear Inspection and Routine Maintenance
📘
Busbar and Bus Schemes
SWYD-02-01
— Busbar: Purpose, Arrangement and Basic Operation
SWYD-02-02
— Purpose and function of busbars
SWYD-02-03
— Single-bus arrangement
SWYD-02-04
— Sectionalised single-bus arrangement
SWYD-02-05
— Main and transfer bus scheme
SWYD-02-06
— Double-bus arrangement
SWYD-02-07
— Double-bus double-breaker scheme
SWYD-02-08
— Ring-bus arrangement
SWYD-02-09
— Breaker-and-a-half scheme
SWYD-02-10
— Comparison of bus schemes for reliability and flexibility
📘
Circuit Breakers
SWYD-03-01
— Circuit Breakers: Overview, Types and Basic Operation
SWYD-03-02
— Purpose of a circuit breaker
SWYD-03-03
— Making current and breaking current
SWYD-03-04
— Arc formation and arc interruption
SWYD-03-05
— SF6 circuit breaker
SWYD-03-06
— Vacuum circuit breaker
SWYD-03-07
— Circuit-breaker operating mechanisms
SWYD-03-08
— Trip coil and close coil
SWYD-03-09
— Circuit-breaker trip and close circuits
SWYD-03-10
— Anti-pumping feature
SWYD-03-11
— Pole discrepancy protection
SWYD-03-12
— Breaker failure protection: introduction
SWYD-03-13
— Circuit-breaker timing and operational checks
SWYD-03-14
— Transient Recovery Voltage (TRV): introduction
📘
Isolators and Earthing Switches
SWYD-04-02
— Purpose and function of isolators
SWYD-04-03
— Difference between circuit breaker and isolator
SWYD-04-04
— Types of isolators
SWYD-04-05
— Purpose and operation of earthing switches
SWYD-04-06
— Circuit breaker, isolator and earth-switch operating sequence
SWYD-04-07
— Electrical and mechanical interlocking
SWYD-04-08
— Safety precautions during switchyard isolation
SWYD-04-09
— Typical bay interlocking philosophy
📘
Current and Voltage Transformers
SWYD-05-01
— Purpose of instrument transformers
SWYD-05-02
— Current Transformer (CT): working principle
SWYD-05-03
— CT ratio and secondary current
SWYD-05-04
— Protection CT and metering CT
SWYD-05-05
— CT burden and accuracy class
SWYD-05-06
— CT saturation: basic concept
SWYD-05-07
— CT secondary open-circuit hazard
SWYD-05-08
— Potential / Voltage Transformer (PT / VT)
SWYD-05-09
— Capacitive Voltage Transformer (CVT)
SWYD-05-10
— Use of CT, PT and CVT in protection and metering
SWYD-05-11
— CVT ferroresonance: introduction
📘
Surge Protection and Insulation Coordination
SWYD-06-01
— Sources of over-voltage in power systems
SWYD-06-02
— Lightning over-voltage
SWYD-06-03
— Switching over-voltage
SWYD-06-04
— Surge / lightning arrester
SWYD-06-05
— Metal Oxide Varistor (MOV) surge arrester: basic principle
SWYD-06-06
— Insulation coordination: introduction
SWYD-06-07
— Basic Insulation Level (BIL)
SWYD-06-08
— Shield wire and lightning protection of switchyard
SWYD-06-09
— Switchyard earthing grid and touch / step potential: introduction
📘
PLCC and Communication Equipment
SWYD-07-01
— Purpose of Power Line Carrier Communication (PLCC)
SWYD-07-02
— Principle of carrier communication over transmission lines
SWYD-07-03
— Wave trap / line trap
SWYD-07-04
— Coupling capacitor and CVT in PLCC
SWYD-07-05
— Line Matching Unit (LMU)
SWYD-07-06
— Carrier transmitter and receiver: introduction
SWYD-07-07
— Protection signalling through PLCC
SWYD-07-08
— Carrier-aided transmission-line protection: introduction
📘
Switchyard Protection
SWYD-08-01
— Protection zones and overlapping protection zones
SWYD-08-02
— Primary and backup protection
SWYD-08-03
— Transmission-line distance protection
SWYD-08-04
— Line differential protection
SWYD-08-05
— Busbar differential protection
SWYD-08-06
— Power-transformer differential protection
SWYD-08-07
— Restricted Earth Fault (REF) protection
SWYD-08-08
— Breaker failure / Local Breaker Backup protection
SWYD-08-09
— Auto-reclosing of transmission lines
SWYD-08-10
— Main-I and Main-II protection philosophy
SWYD-08-11
— Protection relay trip circuit and circuit-breaker operation
SWYD-08-12
— Trip circuit supervision
SWYD-08-13
— Switchyard fault sequence: detection, tripping and isolation
SWYD-08-14
— Protective Relays: Principles, Types and Applications
📘
Main Plant Operation (Mechanical)
T021
— Boiler types
T0210
— Vacuum system
T0211
— Turbine protection
T0212
— Cooling towers
T0213
— CW pumps
T0214
— Water chemistry
T022
— Combustion
T023
— Draft system
T024
— Fuel handling
T025
— Boiler startup/shutdown
T026
— Safety interlocks
T027
— Turbine working
T028
— Governing system
T029
— Condenser
📘
Electrical System Operation
T031
— Generator
T032
— Excitation
T033
— Synchronization
📘
Ash Handling Plant Operation
T041
— Types of ash
T042
— Ash collection
T043
— Pneumatic conveying
T044
— Ash slurry disposal
T045
— ESP basics
T046
— Environmental compliance
📘
Mechanical Maintenance
T051
— Pumps & compressors
T0510
— Condition monitoring
T052
— Alignment
T053
— Bearing maintenance
T054
— Lubrication
T055
— Tube leak detection
T056
— Overhauling
T057
— Inspection
T058
— Vibration analysis
T059
— Thermography
📘
Control & Instrumentation
T071
— Sensors & transmitters
T072
— Measurement systems
T073
— DCS
T074
— PLC
T075
— Control loops & PID
T076
— Calibration
T077
— Control valve maintenance
📘
Safety & Industrial Practices
T091
— Safety rules
T092
— Fire protection
T093
— Permit to work
T094
— Hazard identification